the vorteq process

SCAN

Using our 3D scanner, we can capture a digital model of you in your on-bike position. The data is processed and turned into an accurate virtual version of you so we can work to your exact geometry with precision.

DRAPE

Using your 3D model, we create patterns for overshoes and skinsuits that perfectly match you. Standard size options assume that all riders can be grouped into a small selection of dimensions. Athletes invariably have unique proportions and asymmetries, but with this stage in our process, the garment is tailored to you – no excessive wrinkling or loose sections, just a perfect, high performance fit.

DESIGN

For skinsuits, you can have the option to either send your own artwork files (e.g. team colours or your own custom design) or choose from the Vorteq design options. The artwork is mapped across to your individual custom fabric patterns. For overshoes, select from a set of vinyl colour options in stock or we can arrange something more bespoke (subject to availability of materials).

ASSEMBLY

Our Materials Lab is also based at the Silverstone Sports Engineering Hub and is where the final assembly of your performance wear takes place. We print and sublimate each fabric section on the fastest materials, cut the patterns out with a cutting bed before the final product is assembled by hand.

We run each item past a thorough quality control process before being finalised for an R&D Performance Programme or delivered to the athlete.